+86-512-52396378
sales@szuniking.com
sales@szuniking.com
1 Longteng Rd, Tonggang Industrial Park, Changshu ETDZ, Jiangsu Province, China 215511
| Quantity: | |
|---|---|
2330B
UNIKING
Introducing our high-performance innovative PA6 composite material—a game-changer in engineering plastics. By infusing 30% glass fiber and advanced flame retardants into the PA6 base, this material delivers exceptional impact resistance, superior modulus, excellent dimensional stability, and reliable flame retardancy, all in one optimized solution.
Parameter | Value |
| Polymer Base | PA6 |
Polymer Base Content | 40% to 60% |
Reinforcement Content | 30% |
Flammability | UL94-V0 |
Typical Uses | New energy battery components, charging guns, and other automotive parts and electronics |
Environmental Benefit | Automotive exterior trim, consumer electronics, industrial equipment |
Designed to meet the rigorous demands of cutting-edge sectors, it is widely applied in new energy battery components, automotive parts (e.g., charging guns), and electronic/electrical appliances. What sets it apart? Its customizable performance, cost-effectiveness, and broad adaptability make it the material of choice for high-end industrial applications.
Exceptional Mechanical Performance
Infused with 30% glass fiber, the material boasts enhanced strength and dimensional stability, significantly boosting its load-bearing capacity.
Superior Flame Retardancy
Brominated flame retardants are integrated into the PA6 matrix—this modification minimizes impact on the material’s inherent properties while ensuring it meets strict flame retardancy requirements.
Environmental Friendliness & Cost-Efficiency
The material complies with international environmental regulations such as RoHS and REACH, and supports recyclable design, balancing eco-responsibility with economic value.
Versatile Applications
It is ideally suited for new energy battery components, automotive parts (e.g., charging guns), as well as electronic and electrical appliances, adapting seamlessly to diverse high-end industrial needs.
Advanced fire protection through multiple mechanisms:
Gas phase flame inhibition through radical scavenging
Condensed phase char formation for barrier protection
Thermal stability maintenance during fire exposure
Minimal impact on mechanical properties
Synergistic effects with glass fiber reinforcement
Compliance with international fire safety standards
Comprehensive compliance with global safety requirements:
UL94 V-0 flame rating certification
IEC 60695 glow wire testing compliance
FMVSS 302 automotive flame resistance
EN 45545 railway fire protection (grades available)
ASTM E162 flame spread index compliance
ISO 5660 cone calorimeter testing
Q: How does 30% glass fiber reinforcement improve PA6 performance?
A: Glass fiber reinforcement dramatically improves PA6's mechanical properties, increasing tensile strength from 80 MPa to 160-180 MPa and flexural modulus from 3000 MPa to 8000-9000 MPa. The reinforcement also reduces shrinkage, improves dimensional stability, and enhances creep resistance for long-term load-bearing applications.
Q: What flame retardant rating does this PA6 material achieve?
A: Our bromine flame retardant PA6 achieves UL94 V-0 rating, the highest level of flame retardancy for plastic materials. This rating indicates self-extinguishing properties within 10 seconds and no flaming drips, making it suitable for the most demanding fire safety applications.
Q: How does bromine flame retardancy compare to phosphorus-based systems?
A: Bromine-based flame retardants typically provide superior flame retardant efficiency at lower loading levels, better thermal stability, and minimal impact on mechanical properties compared to phosphorus-based systems. They offer excellent performance in thin-wall applications where phosphorus systems may be less effective.
Q: What processing challenges should be considered with glass fiber reinforced PA6?
A: Key considerations include proper drying (moisture <0.1%), appropriate processing temperatures (260-290°C), adequate gate sizing to accommodate glass fibers, and screw design to minimize fiber breakage. Proper mold venting is essential to prevent burn marks and achieve optimal surface finish.
Q: Can this material be processed on standard injection molding equipment?
A: Yes, glass fiber reinforced flame retardant PA6 can be processed on standard injection molding equipment with proper screw design and temperature control. Wear-resistant screws and barrels are recommended for high-volume production to handle the abrasive nature of glass fibers.
Q: What cycle time advantages does this material offer?
A: The excellent flow properties and thermal conductivity of glass fiber reinforced PA6 enable faster cooling and shorter cycle times compared to many engineering plastics. Typical cycle time reductions of 15-25% are achievable compared to unreinforced materials.
Q: Is this material suitable for automotive under-hood applications?
A: Absolutely. The combination of 150°C continuous use temperature, excellent chemical resistance to automotive fluids, UL94 V-0 flame rating, and superior mechanical strength makes this material ideal for under-hood automotive components including electrical housings and structural parts.
Q: Does this PA6 meet electronics industry flame retardancy requirements?
A: Yes, the UL94 V-0 rating and compliance with IEC 60695 glow wire testing make this material suitable for electronics applications requiring the highest levels of fire safety, including electrical enclosures, circuit breaker housings, and power supply components.
Q: Can this material replace thermoset plastics in flame retardant applications?
A: In many cases, yes. Glass fiber reinforced flame retardant PA6 offers comparable flame retardancy and mechanical properties to thermosets while providing the processing advantages of thermoplastics, including shorter cycle times, recyclability, and complex part geometries.
Q: Is this flame retardant PA6 environmentally compliant?
A: Our material complies with RoHS and REACH regulations. While bromine-based flame retardants are highly effective, we also offer halogen-free alternatives for applications requiring additional environmental compliance.
Q: Can glass fiber reinforced PA6 be recycled?
A: Yes, PA6 is recyclable through mechanical recycling processes. The glass fibers can be separated and both components recycled, though some property degradation may occur. We also offer recycled content grades that maintain good performance while supporting sustainability goals.
Q: What are the environmental advantages compared to metal alternatives?
A: PA6 offers significant weight reduction (40-60% lighter than aluminum), lower energy consumption in processing, design flexibility reducing assembly requirements, and full recyclability. These factors contribute to reduced carbon footprint throughout the product lifecycle.
Q: How is glass fiber distribution ensured in the material?
A: We employ advanced compounding technology with precise feeding systems and optimized screw designs to ensure uniform glass fiber distribution. Statistical process control and regular testing verify consistent fiber content and distribution throughout production batches.
Q: What quality testing is performed on flame retardant properties?
A: Comprehensive flame retardant testing includes UL94 vertical burning tests, LOI (Limiting Oxygen Index) measurement, glow wire testing per IEC 60695, and cone calorimeter testing per ISO 5660. Each production batch undergoes flame testing to ensure consistent performance.
Q: How stable are the flame retardant properties over time?
A: Our bromine-based flame retardant system is thermally stable and maintains effectiveness throughout the material's service life. Accelerated aging tests demonstrate consistent flame retardant performance after extended thermal and UV exposure typical of real-world applications.
For detailed technical information, application guidance, or custom formulation requirements:
Technical Sales: sales@szuniking.com
Phone: +86-512-52396378
Technical Support: +86-13801570325
Address: 1 Longteng Rd, Tonggang Industrial Park, Changshu ETDZ, Jiangsu Province, China 215511
